This will be a pretty long write up so bare with me..
Things you will need:
Neoprene Gloves
Air DA sander
3/4" masking tape (yellow kind)
4 Tubes of SEM Problem Plastic Repair
Adhesive caulking gun air or manual
80 grit DA sand paper
24 Roloc grinder wheel
Air Grinder to fit roloc wheel
40 grit DA sand paper
Fiberglass cloth 15-20 1" wide stips
Respirator
Eye protection
Bondo spreader
Sem plastic cleaner or windex
Rubberized undercoating
Paint stick to place sand paper on to sand edges and body lines
Here is what the SEM problem plastic repair tubes look like...
The first step is to grind down (using 80 grit first) the areas to be adhered with problem plastic repair adhesive. Both on the grill, the ring that holds the grill in place, and the front fascia * You must remove about a 1" strip of paint all the way down to till you see black in the plastic fascia. All paint must be removed to ensure proper adhesion. Here are some pictures of what it should look like..
You will also want to grind off any edges of the grill, trim ring. You want the grill to be ground down on both sides (front and back side). It will look something like this
